Quick Links. Maintenance Schedules. Maintenance Intervals. Gas Sterndrive. Engine and Tune-Up Specifications. MCM Sterndrive. Fluid Capacities. Sterndrive Engines. After Break-in Period. End of First Season Checkup. Fuel Recommendations. Power Steering Fluid. Coolant for Closed Cooling System. Crankcase Oil. Overfilled Crankcase Oil. Changing Oil and Filter.
MerCruiser 305 CID (5.0L) Service Manual
Please read the general information section to familiarize yourself with basic information concerning the sterndrive unit.
1983-1990 MerCruiser R MR Alpha One/ SS Sterndrive Manual
Read and refer to the other sections in this manual for information regarding proper inspection and service procedures. This manual has been prepared using the latest information available at the time of publication.
If a modifications have been made since then, differences may exist between the content of these manuals and the actual sterndrive unit. NOTE: this manual is currently updated. Illustrations in this manual are used to show the basic principles of operation and work procedures. This manual is intended for use by technicians who already possess the basic knowledge and skills to service sterndrive units and its components. Persons without such knowledge and skills should attempt with caution to service any component by relying on this manual only.
Never attempt to perform any work with out the assistance of this service manual. Apprentice mechanics or do-it-yourself mechanics that don't have the proper tools and equipment may or may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the engine or sterndrive unit unsafe for the boat operator and passengers. Never attempt to work on your MerCruiser sterndrive unit without a manual.
Important safety precautions, service information and other data may be included. The manual appears just like a printed book. Once you download the manual you can save it to your tablet, computer or laptop forever. Simply share this product with your friends and family and earn affiliate revenue for every purchase made. Enter your email address below in order to get paid out via PayPal when a sale occurs. We take care of everything; you just share and make money!
A downloadable MerCruiser repair manual is a digitally delivered book of instructions that guides the mechanic in the proper procedures for maintenance, service, overhaul and troubleshooting of components e. Generally, every downloadable MerCruiser repair manual contains the following subject matter, chapters or sub-chapters:.
Important Information. MerCruiser manuals come equipped with pictures, illustrations and diagrams to help aid the mechanic. Most MerCruiser repair manuals come with clickable navigation tabs. This tab allows the user to quickly locate the procedures they need. Simply click on the chapter and you will automatically be brought to it. Moreover, some manuals are bookmarked by chapter and subchapter, this allows the user to find the precise instructions their searching for.
Downloadable MerCruiser engine and sterndrive repair manuals are available for instant download. Each MerCruiser repair manual is model and year specificnot a vague generic versions.
MerCruiser Repair Manuals
A downloadable MerCruiser repair manual can be obtained in seconds. A PDF is a file format that provides an electronic image of text and graphics. It looks like a printed document manual and can be printed, viewed and transmitted electronically. However, virtually every computer sold in the last 8 years already comes with a PDF viewer installed. In rare instances, a person might experience issues when downloading a repair manual, however, there is an easy fix.
In summary, a download MerCruiser repair manual is your best choice for people that want to learn more about their engine or drive, or for people who need to maintain, fix or overhaul their unit. A MerCruiser engine service manual is a handbook that describes the servicing procedures, maintenance and overhaul of the motors main components.
The service manual, also referred to as a repair manual, shop manual or workshop […]. Download a repair manual for your MerCruiser sterndrive or engine in seconds. A MerCruiser repair manual is a book of instructions that teaches you how to maintain, fix or restore the inboard engine or outdrive […]. Nice to be able to obtain a manual instantly! Mainly needed the intake manifold torque specs for my mercruiserwhich I found in the manual within a minute.
My mercruiser has no spark. Does the manual for my model have a troubleshooting guide? I checked the ignition switch, ignition timing, spark plug wires, battery, electrical connections and for damaged wiring. Also checked the distributor cap.
Is this the best manuals for a alpha 5. My engine misses at full throttle, can a bad battery cause a high rpm misfire on boat motor? Years covers in the 6 cylinder manual 7 are: Models covered are as follows:. Does the service manual 9 contain the sterndrive manual also, or is it just the repair manual for the engines? MCM 5. MIE 7. MIE 5. Ski CID Click on the banner at top of this page…Service manual 13 is available.
It covers MCM 3.Forums New posts Search forums. What's new New posts New media New resources Latest activity. Media New media New comments Search media. Resources Latest reviews Search resources. Members Current visitors. Log in Register.
Thread starter schooner Start date May 31, Joined May 31, Messages 5. I need help. I am trying to get my boat back in running condition after sitting for 3 years - in my garage in Louisiana.
Prior to this the motor worked great - no problems - although 20 yrs old have only put tanks of gas through it! However, it was left outside for a few months where water collected and flooded the starter and rusted it out - drain hole plugged with algae. I replaced the starter and battery and put in new plugs. I added new gas on top of the old and tried to start the motor.
It attempts to start - but the only way I can keep it very roughly chugging is to rapidly pump the throttle - can keep it chugging for seconds - barely - but as soon as I slow down the throttle pumping - it immediately dies?? During the rough chugging it is backfiring every few seconds.
What do you think the problem is? Does it sound like a fuel supply issue? I have not touched the fuel delivery system?MERCRUISER Alpha One TRIM TILT FIX. accordioncafe
Should I take the fuel pump off and replace the filter? Do I need to suck out the gas tank and start will all new fresh gas? I did add a bottle of heat in case there was some condensation in the tank over the 3yr storage period - inside. Any advice? Re: Mercruiser 3. Still no luck starting? Any suggestions? Bondo Moderator.How to Identify what Mercruiser, Alpha or Bravo outdrive you have. Alpha Generation 1 model production began in and ran through Alpha Generation 2 model was introduced in and is currently still in production.
The Alpha Generation 2 models have been broken into several different Serial Number Ranges as follows:. Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over mph for gas engines up to HP.
In addition to triple-digit speeds, the exclusive performance torpedo design and dual water pickups allow the Bravo 1 to handle high and low speeds well. Bravo 2: The Bravo 2 sterndrive is designed for twin engine applications and can power a boat up to 55 mph for gas engines up to HP. The two props are mounted in front of one another and turn in opposite directions eliminating wasted energy from the propeller wash. The Bravo 3 is available in a single or twin engine application and is capable of speeds up to 65 mph for gas engines up to HP.
Mercury MerCruiser 7. Mercury MerCruiser Mag. Mercury Mercruiser Engines and Sterndrive History Alpha Generation 1 model production began in and ran through The Alpha Generation 2 models have been broken into several different Serial Number Ranges as follows: thru — 0D Thru 0F thru — 0F Thru 0K and Up — 0L And Up Bravo 1: With a focus on high speed performance, the Bravo 1 sterndrive is used for single, twin or triple engine applications and can produce speed up over mph for gas engines up to HP.Mercruiser GM V8 cid 7.
Service Manual Application: Gen. Mercury Mercruiser Mag HO 8. Mercury Mercruiser 4. Service Manual Application: 4. Service Manual 31 Part Number Refer to Transom Assembly sections of this manual for identification information. Mercury Mercruiser D1. Service Manual Application: D1. Mercury Mercruiser In-ine Diesel D2. These manuals contains an introductory description on and procedures for the inspection, service and overhaul of its main components.
General knowledge information is not included. Read and refer to the other sections in this manual for information regarding proper inspection and service procedures.
If a modification has been made since then, differences may exist between the content of these manuals and the actual inboard or stern drive. Persons without such knowledge and skills should attempt with caution to service any component or engine by relying on this manual only. Never attempt to perform any work with out the assistance of a service manual.
Improper repair may result in injury to the mechanic and may render the engine unsafe for the boat operator and passengers.
NOTE: Only perform maintenance which applies to your particular power package. Maintenance intervals and the corresponding tasks to be performed, as shown in this current schedule or as found in a previously printed schedule, are generally based on an average boating application and environment.
However, individual operating habits and personal maintenance preferences can have an impact on the suggested intervals. In consideration of these factors, Mercury MerCruiser has adjusted some maintenance intervals and the corresponding tasks to be performed. In some cases, this may allow for more individual tasks in a single visit to the servicing dealer.
Therefore, it is very important that the boat owner and the servicing dealer discuss the current Maintenance Schedule and develop appropriate maintenance intervals to coincide with the individual operating habits, the environment and the maintenance requirements. Check the crankcase oil interval can be extended based on experience. If operating in salt, brackish or polluted waters, flush the cooling system after each use. Check the drive unit oil level, the trim pump oil level and the power steering pump fluid level.
Check the water inlets for debris or marine growth.
Check the seawater strainer and clean. Check the coolant level. Inspect the drive unit anodes and replace if 50 percent eroded. Operating in Saltwater Only: treat the engine surface with corrosion guard. Clean the gauges. Touch-up paint the power package and spray with corrosion guard. Change the crankcase oil and filter.
Replace the fuel filters. Check the steering system and the remote control for loose, missing or damaged parts.
Lubricate the cables and the linkages. Inspect the U-joints, the splines and the bellows. Check the clamps.Download Link. Mercury Mercruiser 31 Service Manual 5. Mercury Mercruiser 4. Mercury MerCruiser Bravo Three 7. Mercury MerCruiser diesel 2. Mercury MerCruiser offers a range of gasoline engines with both angled tilt speakers Sterndrives and reverse gearboxes Inboards with high performance from to hp.
All carburetor engines for convenience are equipped with an exclusive launch system TKS.
You do not need any suction, no swap, no pre-fill fuel. Just turn the key in the ignition and the engine is running. Engines with multipoint fuel injection are equipped with SmartCraft measurement and control system, which provides control of engine operating conditions and onboard equipment of the vessel.
Diesel engines can also be used with turntables Sterndrivesas well as in the tails Inboards. The company produces the widest range of tilt-and-turn speakers in the industry, with models designed for all kinds of boats, from sports to pleasure and racing. Whether it is the Alpha and Bravo robust speakers with smooth, noiseless gear shifting, the long-life Bravo X speakers are all designed and manufactured in the process of tireless and responsible work to ensure high performance and long-term engine life.
Using advanced technologies that exceed all expectations for reliability and performance, Mercury MerCruiser stationary engines have every chance in the future to maintain leadership in the field of propulsion systems for water equipment.
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